Customer case

Digital Twins in Training: Reinventing the Learning Experience for Technicians and Engineers

Victor Bommelaer

Read : 4 min - 20 January 2025

In a rapidly evolving industrial world, the concept of digital twins has made a significant breakthrough by offering a faithful virtual replica of real-world systems. Initially adopted to optimize production processes, these tools have now found fertile ground in the field of training. As technologies evolve at a rapid pace, technicians and engineers must continually update their skills. This article explores how digital twins are revolutionizing training methods by creating immersive and interactive learning environments.

I. Understanding Digital Twins

Definition and Fundamental Principles

A digital twin is a virtual replica of a physical object, process, or system. It relies on real-time data collection, combined with modeling and simulation, to accurately reflect the behavior of its physical counterpart.

General Functioning: Sensors installed on real systems collect data that feed into the digital model. This model enables the simulation of various scenarios to anticipate performance and needs.

Industrial Applications

  • Optimizing production processes: Reducing bottlenecks and improving efficiency.
  • Predictive maintenance: Identifying potential failures before they occur.
  • Product design and development: Accelerating design cycles through virtual prototyping.

II. Digital Twins in Training for Technicians and Engineers

Educational Advantages

Immersive and Interactive Learning

Digital twins leverage technologies such as virtual reality (VR) and augmented reality (AR) to replicate complex industrial environments. Learners can virtually manipulate machines and systems, facilitating the acquisition of practical skills.

Cost and Risk Reduction
  • Reduced need for costly physical equipment in training.
  • Simulation of dangerous scenarios to prevent accidents.
Personalized Learning

Digital twins enable tailored training modules to meet individual needs, with precise progress tracking to target areas for improvement.

Initiatives and Training Programs Using Digital Twins

  • JENII Project: Developed by Arts et Métiers, CEA, CNAM, and CESI, this project aims to integrate immersive virtual environments into engineering training through a virtual campus.
  • Digital Twins Certificate by TECH France: An online training program specializing in the design and development of simulation models, with diverse applications in engineering and robotics.

III. Impact on Skills and Careers of the Future

Evolution of Required Skills

Mastery of digital tools and simulation technologies is becoming essential. Technicians and engineers need to develop skills in data analysis, modeling, and handling virtual environments.

Emerging Careers

The rise of digital twins has given birth to new roles such as digital twin specialists or technicians, tasked with optimizing the performance of industrial systems.

IV. Challenges and Future Perspectives

Challenges to Overcome

  • Financial Investment: The cost of technologies and their implementation in training remains a major barrier.
  • Trainer Preparation: Educators need to be ready to integrate these tools into their practices.
  • Educational Transition: Managing the shift from traditional methods to immersive approaches.

Future Perspectives

With the widespread adoption of digital twins in technical training, partnerships between academic institutions and industries will play a key role. Immersive technologies will continue to evolve, offering increasingly realistic and effective learning opportunities.

Digital twins represent a major revolution for training technicians and engineers, offering immersive and personalized learning environments. To prepare future generations for technological challenges, educational institutions and companies must actively collaborate. Integrating these tools into training programs represents a strategic opportunity to transform professional education and adapt to the ever-evolving market needs.

Digital twins are not just a technological tool but a bridge between theory and practice. Their widespread adoption could mark the beginning of a new era in technical education, where learning is no longer limited by the constraints of the physical world. This approach offers optimal preparation for technicians and engineers to tackle the challenges of tomorrow’s industries while fostering continuous and sustainable innovation.

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