Expertise

Decarbonization and Digital Twins: TESSERACT’s Approach for a Greener Maritime Industry

Victor Bommelaer

Read : 5 min - 25 October 2024

In a world where energy transition has become a priority, the maritime sector, responsible for around 3% of global greenhouse gas emissions, faces enormous challenges in reducing its carbon footprint. Governments, international regulators, and maritime companies are all working to transform their processes to meet strict environmental objectives. At the heart of this transformation lies a promising technology: the digital twin. And this is where the TESSERACT project, developed by AERYS, proves essential.

The Digital Twin: A Technological Revolution for the Maritime Sector

A digital twin is a virtual replica of a physical system, powered by real-time data, that enables the simulation and analysis of an entire system’s operations. While the technology itself isn’t new, its applications in the maritime sector are expanding rapidly, thanks especially to projects like TESSERACT. This project aims to revolutionize how ships are built, operated, and maintained by leveraging precise digital modeling.

TESSERACT offers a digital model capable of processing massive volumes of data from various sources. It is designed to optimize both ship construction and maintenance while reducing carbon emissions through better resource management. Using this technology not only improves the operational efficiency of vessels but also extends their lifespan, directly contributing to reducing the environmental impact of the maritime sector.

 

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Decarbonization: An Urgent Need for the Maritime Industry

The maritime sector, vital to global trade, is also one of the most polluting industries. The International Maritime Organization (IMO) has set an ambitious goal to reduce greenhouse gas emissions from the sector by 50% by 2050, compared to 2008 levels. To achieve this, companies must fundamentally rethink their processes, implementing technologies and solutions that encourage better resource management and reduced energy consumption.

Digital twins like TESSERACT are pivotal in this effort. By providing an overview of operations in real-time, this technology allows inefficiencies to be identified and different scenarios to be simulated for fuel optimization, predictive maintenance, and reduced downtime. Furthermore, TESSERACT enables low-carbon solutions to be integrated from the design phase, which is essential to meet new regulatory and environmental standards.

How TESSERACT Contributes to Reducing the Carbon Footprint

TESSERACT is distinguished by its ability to use real-time data to create highly accurate simulations. This allows ship operators and builders to predict vessel performance under various conditions, optimize design, and reduce the resources needed for operation. For instance, through predictive modeling, it becomes possible to anticipate mechanical failures before they occur, reducing both maintenance costs and downtime.

One of the most innovative aspects of TESSERACT is its ability to handle point clouds and detailed 3D models, allowing for an extremely precise representation of a ship down to millimeter scale. This precision is crucial for improving energy efficiency. By simulating different engine configurations, hulls, or other critical systems, engineers can identify the most efficient ways to reduce fuel consumption.

Additionally, TESSERACT enables the environmental impact of design choices to be analyzed. For instance, by simulating the use of more environmentally friendly materials in ship construction, the digital twin allows builders to make informed decisions that reduce the carbon footprint across the ship’s entire lifecycle.

The Role of Predictive Maintenance in Sustainability

Predictive maintenance is one of the cornerstones of cost and environmental impact reduction in the maritime sector. With vessels at sea for weeks or even months at a time, maximizing operational efficiency and minimizing unscheduled maintenance interventions is crucial. By integrating predictive maintenance into TESSERACT, AERYS enables shipowners and operators to monitor asset performance in real time.

This proactive monitoring, combined with historical and real-time data analysis, allows for early detection of mechanical failures before they occur. Operators can thus schedule interventions at the most opportune time, reducing not only operating costs but also the risk of accidental pollution or fuel leaks. This level of precision and anticipation directly contributes to reducing the carbon footprint of maritime operations.

 

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A Flexible, Scalable Technology

TESSERACT is not limited to a specific use case; its flexibility and interoperability make it applicable to a wide range of industries, particularly those that require complex processes and careful resource management. In the maritime sector, this interoperability allows teams to collaborate on a single platform, even when geographically dispersed.

One of TESSERACT’s key advantages is its ability to operate offline, allowing ship operators to access critical information even while at sea, without an internet connection. This ensures that decisions can be made quickly, without service interruptions, a crucial asset in the dynamic environment of the maritime industry.

A Green Future for the Maritime Sector

The energy transition of the maritime sector is underway, and innovative solutions like TESSERACT play a central role in this transformation. By optimizing energy consumption, facilitating predictive maintenance, and improving team collaboration, the digital twin reduces the carbon footprint while increasing operational efficiency.

The challenges are numerous, but with tools like TESSERACT, the maritime industry has the means to achieve decarbonization targets set by international regulators. By adopting this technology, maritime companies can not only reduce their environmental impact but also gain a competitive advantage in an increasingly sustainability-driven global market.

In short, TESSERACT represents the convergence of digital innovation and the urgent need to transform the maritime industry into a cleaner, more sustainable sector. The path to a decarbonized maritime future is complex, but it’s paved with opportunities enabled by technologies like this, which contribute to building a more environmentally friendly world.

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